Simulation Engineering

Opti-Num partnered with a global leader in diamond exploration and mining to automate hyperspectral drill core analysis using AI and MATLAB.

CLIENT
A global leader in diamond exploration and mining
sector
Mining
Read time
10 Min
Overview
The Challenge
The Solution
The Results
The numbers

The Challenge

A global leader in diamond exploration and mining faced significant limitations in the manual analysis of drill core samples. This process relied heavily on expert petrologists to interpret complex hyperspectral imagery, introducing bottlenecks in throughput and consistency. As the organization pushed toward digital transformation in mining intelligence, the need for scalable, repeatable, and automated analysis became critical. The core challenge was to extract and classify spatial mineralogical features—such as mineral types, texture, layering, and particle distribution—from high-dimensional hyperspectral data.

Manual workflows limited the speed of exploration cycles and depended on scarce human expertise. The mining company engaged Opti-Num to automate these processes using artificial intelligence and image processing tools. Adding to the complexity were the technical uncertainties around preprocessing and modelling such large, complex datasets. The effectiveness of AI techniques could only be determined after thorough exploration of the data and close collaboration with domain experts.

The Solution

Opti-Num adopted a structured, phased approach to reduce risk and deliver value incrementally:

Phase 1 – Exploration and Feasibility
We aligned closely with the client’s geoscientists to define objectives, assess hyperspectral core imagery, and identify high-value use cases. A proof-of-concept was developed to demonstrate the viability of using AI to automate core analysis.

Phase 2 – Implementation and Scale-Up
Building on Phase 1, we expanded the methodology to classify a wider range of features across a broader dataset. Machine learning models were trained using labelled data from expert petrologists and validated against real-world samples. Custom MATLAB applications were developed to support internal workflows and ensure usability by non-technical geoscientists..

Phase 3 – Enablement and Future-Proofing
To ensure long-term sustainability, we conducted targeted training sessions for the client’s staff, provided detailed documentation, and supported knowledge transfer. Models were integrated into internal systems, allowing the organization to independently operate, refine, and scale the solution.

Key technical highlights:

  • Automated mineral classification and spatial mapping from hyperspectral data
  • Robust feature extraction pipelines leveraging MATLAB, Image Processing Toolbox, and Deep Learning Toolbox
  • Iterative model refinement based on continuous validation with expert-labelled datasets
  • Seamless integration into the client’s internal data systems and processes

The Outcome

The successful automation of drill core analysis delivered significant strategic value to the mining organization:

  • Faster Turnaround – Core sample analysis time was significantly reduced, enabling more agile exploration cycles.
  • Reduced Dependency on Experts – Automated processes alleviated pressure on petrologists, allowing their expertise to be focused where it adds the most value.
  • Improved Consistency – AI-driven models provided more consistent and repeatable results, supporting stronger geological modelling.
  • Strategic Resource Evaluation – By accelerating and enhancing analysis, the organization improved its ability to identify economically viable deposits.
  • Upskilled Teams – De Beers geoscientists gained new technical capabilities in AI tools and workflows, enabling a more digitally empowered workforce.
  • Scalable Internal Tools – The custom-built MATLAB applications are now embedded in their internal ecosystem, ready for further expansion.

Through close collaboration and a deeply iterative approach, Opti-Num helped a major mining organization modernize a traditionally manual process—showcasing how artificial intelligence can unlock deeper insights and drive smarter exploration in the mining sector.

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